TopTier Low Infeed Palletizer
Efficient, Safe, and Flexible Palletizing at Floor Level
TopTier’s low infeed palletizer is engineered to integrate seamlessly with existing floor-level conveyor systems—creating a streamlined, efficient, and safe end-of-line solution. With flexible layout options, intuitive controls, and industry-leading safety features, this palletizer delivers consistent performance and ease of use for any packaging operation.
Why Choose a Low Infeed Palletizer?
Our low-level case palletizers are ideal for facilities looking to maximize space and maintain ergonomic floor-level product flow. These systems allow for easy integration, faster implementation, and reduced installation costs without sacrificing throughput or reliability.
Modular Technology for Maximum Flexibility
TopTier palletizer model groups share common functional modules and frame systems, offering unmatched flexibility while reducing cost. Our modular engineering approach ensures high-quality manufacturing and efficient machine control integration—without the need for customization.
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Seamless layout configuration
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Adaptable induction and load exit orientation
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Scalable solutions for growing operations
Advanced Controls with EasyStack©
Our palletizers feature the latest in automation technology, including an intuitive HMI interface and EasyStack© pattern programming software. Whether you’re a seasoned operator or new to palletizing, creating and adjusting patterns is simple and fast.
Key control features:
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User-friendly touch interface
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Fast pattern programming
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Smart diagnostics for minimal downtime
Uncompromising Safety Standards
Operator safety is built into every element of our machine design. The TopTier low infeed palletizer meets or exceeds all industry safety standards with features including:
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Category 3 safety cage frame design
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Light curtain protection at load exit
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Redundant hoist fall protection
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Controlled access doors with safety interlocks
Your team’s safety is our top priority.
| Performance | |
| Rates | 1-3 layers per minute |
| Products | Case, tray, trayless, open top, lidded, overwrapped or unwrapped, bundles, nested, display pack |
| Infeed | Low |
| Load Capacity | |
| Infeed Height | 23" to 60" |
| Minimum Case Dimension | 4.5" |
| Maximum Case Dimension | 29" |
| Maximum Case Height | 18" |
| Minimum Layer Dimension | 38" |
| Maximum Layer Dimension | 50" |
| Standard Layer Weight | 300lbs |
| Standard Load Height | 60" or 72" |
| Machine Structure | |
| Minimum Footprint | 162" x 115" |
| Typical Footprint | 233" x 155" |
| Film Delivery System | |
| FDS | Concurrent stretch wrapping available (Option) |
| Operator Interface | |
| PLC | The controls architecture is based on an Allen Bradley PLC running universal PLC and HMI code modules. The PLC and HMI code is compiled for the specific palletizer configuration from the universal code. The use of modified and custom code does not apply. |
| HMI | Operations interface is provided by a color touchscreen panel running AB Factory Talk HMI. HMI screens provide intuitive interface to the palletizer for all needed operations. HMI screens are designed for simple yet comprehensive access to palletizer functionality including automatic and manual operations, pattern selection and programming, back-up, recovery operations, safety status, and maintenance logs. |
| Utility Requirements | |
| Electrical | 480VAC 3-phase with solidly grounded Wye. Other voltages available |
| Air | Varies on rates and accessories. Generally less than 5 SCFM @ 90PSI ¼” air drop to at the panel (Filter regulator and lockouts provided) |
| Safety Features | |
| Category 3 Pld Standard | Safety cage frame design with light curtain protection of load exit, redundant hoist fall protection, and controlled door entrance protocols. |
| All Electric |
| Concurrent Stretch Wrapping |
| Double Stack Loads |
| Freezer |
| Labels-Out |
| Layer Weight to 1000lbs |
| Load Handling |
| Load Labeling |
| Multiple Palletizer Shuttle Car |
| Pallet Handling |
| PerfectPattern System |
| Sheets & Liners |
| Tall Loads to 110" |
| Video Monitoring |
